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Batteries used for lift trucks are sold in terms of connector location, physical size, voltage and amp-hour capacity. The lift truck nameplate would state the exact amp-hour capacity, lift truck voltage, and lowest battery weight. The forklift Operating Manual would even have the proper battery details for the forklift.
There are 2 common types of electric forklift batteries: Flooded or Sealed. A sealed battery is also called "maintenance free" or VRLA and does not need the adding of water. Sealed batteries on the other hand utilize a chemical reaction to be able to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added often to be able to ensure the correct electrolyte level in the battery.
The majority of forklift could accommodate a wide range of battery sizes. The battery should be selected in order to fit within the size of the battery compartment. Most battery providers can supply a battery list of right sizes which are recommended for your particular lift truck.
With an electric lift truck, the battery is used as the truck counterweight and the lift truck capacity is based on the battery being a particular minimum weight. Abide by the information specified on the lift truck nameplate in order to ensure you are using a battery which meets minimum weight specified.
Battery chargers need to be correctly matched to the specific battery which is being charged. It is vital to ensure the charger has sufficient amp-hour capacity to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery in order to ensure the most effective charging. Previous to commencing the charging cycle, make positive the battery is first connected to the charger. Always verify the battery information like for example the voltage, amp-hour capacity and battery weight with the details supplied on the battery nameplate.
Always check in order to see if the exact kind of charger is being utilized so as to charge the battery. Nearly all of the newer chargers could safely charge various types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for example in order to charge just flooded batteries can be dangerous if used for sealed batteries and damage to both battery and charger would happen. It is a good habit to firstly check the instruction plate on the charger to be able to make positive it could accept the kind of battery you want to charge.
When handling flooded batteries, it is essential to only add the required water as soon as the battery has been charged. This habit would stop the spattering of electrolyte out of the battery as it is being charged.
A few guidelines designed for improving the life of a battery consist of: at all times keep the battery unsoiled regardless of type and for flooded batteries particularly, keep their fluid levels maintained. Another general rule is to charge the battery and let it rest for an 8 hour period before using. Utilize an "equalizing" charge every 5th charge so as to keep all cells topped up at the same voltage. Do not discharge the battery lower than eighty percent of battery amp-hour capacity previous to recharging.
There are a lot of devices which could be placed on a forklift to be able to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator once the battery has been discharged. There are other straightforward gas gauge meters on the market as well. Utilizing these monitoring equipments would help prevent battery and truck damage from severely discharging the battery during use.
