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Their initial design prototype was a device with two beams set on a rotating platform that was attached on top of a second-hand truck. A telescopic cylinder moved the beams forward and backward which allowed the fixed blade at the end of the beams to push or pull dirt. Soon improving the initial design, the brothers made a triangular boom to be able to add more strength. What's more, they added a tilt cylinder which let the boom turn 45 degrees in both directions. A cylinder was placed at the rear of the boom, powering a long push rod to enable the machine to be outfitted with either a blade or a bucket attachment.
The year 1992 marked a significant year for Gradall with their launch of XL Series hydraulics, the most dramatic change in the company's excavators ever since their creation. These top-of-the-line hydraulics systems enabled Gradall excavators to deliver high productivity and comparable power on a realistic level to traditional excavators. The XL Series ended the initial Gradall equipment power drawn from low pressure hydraulics and gear pumps. These traditional systems successfully handled grading and finishing work but had a hard time competing for high productivity tasks.
Gradall's new XL Series excavators showed more ability to lift and dig materials. With this series, the models were produced together with a piston pump, high-pressure system of hydraulics that showed marked improvement in boom and bucket breakout forces. The XL Series hydraulics system was even developed together with a load-sensing capability. Conventional excavators use an operator so as to pick a working-mode; where the Gradall system could automatically adjust the hydraulic power for the task at hand. This makes the operator's general task easier and also conserves fuel at the same time.
