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Unavoidably, lift truck parts will eventually wear out and need replacing. The option of purchasing brand new parts can become expensive so one more idea is to buy used parts. This can save a lot of money eventually. It is a great idea to acquire used lift truck parts that have been remanufactured. These parts would guarantee that you are getting components that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out components is a cheaper way in general as opposed to rebuilding. With rebuilding parts, just the components that are worn out or broken get replaced, which means that other wearable parts can break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable components changed. This method can provide the best assurance for used parts. All wearable parts are replaced regardless of age or wear which is one more rationale why reproduced parts generally run so much better. Any part within the part is new and this offers much longer life to the used part. Based on the lift truck components that are being redone, the cleaning process and the complete remanufacturing process would vary.
Replacing and Testing Components
After complete disassembly, the engines are oven cleaned. Different parts of the engine such as spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another thing that is oven cleaned after being disassembled. The transmission is then washed. A thorough inspection is performed so as to check for any cracks. Bushings, seals and bearings are all replaced. Usually, the replacement parts used on transmission parts meet OEM specifications.
Wearable components
A few components such as torque converters, the alternator, the water pump, the starter and steer axles can acquire longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric forklift is maintained by the control card. This card can even be reproduced with replacing all aged and worn out components. Not like different lift truck parts the control card could only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are thoroughly checked upon reassembly to guarantee they are in top condition prior to being sold. It is essential when acquiring reproduced parts to be certain they have undergone the proper testing and inspection procedures. On certain larger parts like steer axles, engines and transmissions, OEM specification replacement parts must be used.
The forklift dealer could guarantee that the parts they have remanufactured meet the OEM specifications. This would even ensure the parts meet industry standards. A lot of details go into remanufacturing used components. This attention to detail provides more serviceability out of reproduced components opposed to the components that were simply rebuilt.
